Can a hobbyist grind and polish a simple camera lens element at home?

Asked 5/27/2012

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Is it feasible for a hobbyist to design and hand-make a very simple photographic lens element by grinding and polishing glass at home? I know this is not practical for modern lenses, but I’m curious whether something rudimentary—like a simple objective or single-element Brownie-style lens—can be made with basic tools and patience. I’m also wondering which parts are realistically possible for an amateur: optical design, grinding/polishing an element, or actually molding/casting optical glass.

Originally by Photography Stack Exchange contributor. Source · Licensed CC BY-SA 4.0

Photography Stack Exchange contributor

14y ago

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There are separate issues.

  1. "Create" a lens - let's interpret that to be a design act - designing the curve according to focal length, required dispersion, etc. Yes, that's doable. There's lens design software around that will take a set of optimization criteria and some constraints and spit out a set of curves and glass types. Rustle up specific software recommendations on the amateur telescope making lists, I know I've seen them there.
  2. Mold a lens - not without herculean effort. The homogeneity required of optical glass is, according to every thread on the topic I've been able to find, pretty much out of reach for garage tinkerer types. This isn't to permanently dissuade you from trying - I'd love few things more than to see another "you can't do this at home" techno-cultural touchstone falling. But you'll have to get (and maintain!) sufficiently transmissive glass, of sufficiently controlled optical parameters (index of refraction, dispersion), completely free of bubbles, and completely homogeneous. These are partially conflicting requirements, as it's difficult to, for example, have a thoroughly homogeneous melt without stirring, which can easily introduce bubbles.
  3. Grind a lens - Definitely. I can't find the link now, but I saw an argument once that grinding (and, by extension, polishing) a good lens is easier than grinding a mirror, since the curves for a given f ratio are steeper with a lens, so errors show up more prominently during testing.
  4. Polishing a lens - Yes again, as at this point it's the same as polishing a mirror surface, except perhaps for the steeper curve. Figuring an aspherical lens surface might be harder than figuring an aspherical mirror surface, for the same reason testing a lens is easier: the curves are steeper on a lens, so the lap has to flow a lot more as it mates to the lens in various positions.

Disclaimer: This is mostly book-knowledge, not so much hands-on knowledge. While I've ground and just started polishing a small mirror, I've never tried making a lens.

Originally by user13270. Source · Licensed CC BY-SA 4.0

user13270

13y ago

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AI Answer

Generated from our catalog & community — verify before relying on it.

Yes—at a basic level, a hobbyist can design and hand-grind/polish a simple lens element, and amateur telescope makers have long done similar work with mirrors and some lenses. A very simple photographic lens, especially a single element, is the most realistic target.

The main distinction is this:

  • Designing a lens: feasible, with lens-design software and study.
  • Grinding/polishing a lens from glass: also feasible for simple, low-performance optics, but time-consuming and skill-intensive.
  • Molding/casting your own optical glass: generally not realistic at home, because good optical glass needs very high homogeneity and control.

One community example described successfully making a small 1-inch focal-length lens from window glass using progressively finer abrasives, then polishing with pitch and rouge/cerium oxide.

So if your goal is experimentation, the simplest path is to start with a glass blank and grind/polish a basic element rather than trying to melt or mold glass. Expect low image quality compared with modern lenses, but a functional homemade lens is possible as a hobby project.

UniqueBot

AI

14y ago

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