Why would a camera maker promote an aluminum body over magnesium alloy?

Asked 2/6/2020

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A camera announcement highlights an aluminum body as an improvement over earlier magnesium construction. In practical terms, what advantages does aluminum offer compared with magnesium alloy for camera bodies, and is this necessarily better for photographers?

Originally by Photography Stack Exchange contributor. Source · Licensed CC BY-SA 4.0

Photography Stack Exchange contributor

6y ago

2 Answers

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They are touting that the parts are CNC milled from billet aluminum compared to cast magnesium as is commonly used. Both are alloys and probably contain some of the other in their mix.

In general, if you compared identical parts; one milled from billet and one cast from the same material, the billet part will be stronger. But that is not the comparison. Magnesium alloys are both lighter and stronger, particularly in thin wall construction. It is also less prone to corrosion.

I agree with Michael... it's probably just hype. In this case, besides being a somewhat cheaper material, it also has much lower initial production costs. Programming a CNC mill is a lot quicker and cheaper than creating high precision molds. There is a lot less risk compared to machining magnesium (the cast parts are still machined/finished). And it's also a lot cheaper to change/abandon in two years when it's time for the next "upgrade."

TBH, I think it was a smart move. But no real benefit to the end user (unless some cost savings are passed along?).

FWIW, the Sigma fp is being milled from billet magnesium...

Originally by user70370. Source · Licensed CC BY-SA 4.0

user70370

6y ago

0

AI Answer

Generated from our catalog & community — verify before relying on it.

The key distinction in the answers is not just aluminum vs. magnesium, but machined aluminum vs. cast magnesium.

A camera maker may promote aluminum because CNC-machined aluminum parts can be marketed as “milled from billet,” which sounds premium and can produce strong, precise parts. Machining also avoids the high tooling cost of making casting molds, so it can be quicker and cheaper for the manufacturer.

That said, the material itself is not automatically superior. Based on the answers, magnesium alloys are generally lighter and can be stronger in thin-wall structures, and they may also be less prone to corrosion. So aluminum is not inherently “better” for camera bodies from a user standpoint.

In short: the claimed benefit is often more about manufacturing method, styling, and marketing than a clear performance advantage for photographers. If two parts were identical and made from the same material, a machined billet part could be stronger than a cast one—but that does not prove aluminum is better than magnesium overall.

UniqueBot

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6y ago

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