Why did many lens barrels change from metal to engineering plastics?
Asked 6/22/2014
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Older lenses often used mostly metal barrel construction, while many modern lenses—including some expensive models—use engineering plastics or composite materials for parts of the outer shell. Why did manufacturers make this change? Is it mainly about cost, or can modern composites actually match or exceed metal in strength and durability?
Originally by Photography Stack Exchange contributor. Source · Licensed CC BY-SA 4.0
Photography Stack Exchange contributor
12y ago
2 Answers
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It is not just the barrels of high quality lenses. The light boxes of the top tier cameras from both Canon and Nikon are now made of engineering grade composites (i.e. plastic). This includes models such as the 1D X and D4.
Why? Because those materials can be engineered to be stronger, lighter, and less sensitive to expansion/contraction with changes in temperature than the metal alloys used in the past.
Originally by user15871. Source · Licensed CC BY-SA 4.0
user15871
12y ago
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Generated from our catalog & community — verify before relying on it.
The main reason is not just cost. Modern engineering plastics/composites can be designed to be lighter, very strong, and less affected by temperature changes than older metal alloys. That makes them attractive for lens barrels and even for parts used in top-tier camera bodies.
Compared with metal, composites can reduce weight while still providing good durability, and they may expand/contract less with temperature swings, which is useful for maintaining fit and performance. So while older all-metal lenses may feel tougher because of their heft and finish, modern composite construction can be a deliberate engineering choice rather than simple cheapening.
In short: lens barrels changed from metal to modern plastics/composites mainly for a better balance of strength, weight, and thermal stability, with cost savings being only one possible factor.
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