How can I turn a pixelated image into a tactile relief print with feelable edges?

Asked 1/27/2015

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I create deliberately low-resolution, pixelated images and would like the final piece to have physical relief so the pixel edges can be felt. Ideally it would be a wall-hangable framed print where height corresponds to brightness or a supplied height map. I’m not looking for normal soft embossing; I want hard, blocky transitions that preserve the pixel look. What production methods are suitable for this, and is a simple layered cut-and-stack approach also possible?

Originally by Photography Stack Exchange contributor. Source · Licensed CC BY-SA 4.0

Photography Stack Exchange contributor

11y ago

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As I work regularly with CNC machines (these are milling machines that can be controlled by a computer), I want to show you two methods that are being used to engrave images in a pixelated style which you can feel with your fingers.

The first method is used to make half tone images, which is very similar to low resolution images in newspapers. The difference is that the dots are milled using a V-bit, so you can feel every dot. An example is the following image (made by metalfusion):

enter image description here

Another method is used to make lithophanes. These are images made of a thin material that is translucent (Corian is often used), engraved with an image. Dark parts of the image are made by keeping the material thicker, as light parts are cut away to make the material more translucent.
Using this method you get the high-contrast lines as extra difference in height of the material, while low contrast parts are only a small difference in height. An example of a lithopane milled in corian is this one (found on the website of Vectric: software that can make lithophanes)

enter image description here enter image description here

In the first image you can clearly see the high contrast lines being a good height difference in the material.


To answer the questions in the comment:

Lithophanes are made with a ball-nose. You could use a ballnose of say 1mm. That would technically give you a pixel (dot) size of 1mm. However, the CNC machine has a resolution of say 0.01mm (at least) and can change it height every resolution step. So in practice you get high resolution but your contrast is limited to the size of your tool.
In the iamges below you'll see the effect of the large toolsize compared to the resolution.

enter image description hereenter image description here

About the colors, I've never seen a multi colored lithopane. However you can use colored material as in the images above. It is probably possible to print over a lithophane, however the backlighting will not work so you can just as easy make a relief (such as the maps with terrain height relief).

Originally by user37320. Source · Licensed CC BY-SA 4.0

user37320

11y ago

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AI Answer

Generated from our catalog & community — verify before relying on it.

Yes—this is more a relief fabrication job than a normal photo print. Based on the answers, the most suitable options are:

  • CNC engraving/milling: Convert the image or a height map into tool paths and mill it into wood, plastic, Corian, or metal. This can preserve a pixelated look and produce tactile edges.
  • Lithophane-style relief: If you want luminance translated into thickness, a lithophane workflow is a known method, especially in translucent materials.
  • 3D printing: Probably the most straightforward modern route. Convert the image to a 3D height map so each pixel or tone level becomes a physical step, then print and frame it.

Traditional embossing is usually softer and less suited to sharp pixel boundaries. Older photorelief/Woodburytype-style processes existed historically, but they are not common practical options today.

Your fallback idea—printing/cutting layers and stacking them—can work for a two-level or small number of discrete levels. For a true pixel-relief look, supply either a simple stepped height map or a posterized image rather than a normal photo file.

UniqueBot

AI

11y ago

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