How should I expose photos of welding so the arc isn’t blown out?

Asked 10/4/2022

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I’m new to photography and need to photograph steel manufacturing work, mainly welding, using a Canon 700D with an 18–135mm lens. The workshop is reasonably well lit, but in my photos the worker looks fine while the weld/arc is extremely bright and blown out. What camera settings or techniques work best for welding photography?

Originally by Photography Stack Exchange contributor. Source · Licensed CC BY-SA 4.0

Photography Stack Exchange contributor

3y ago

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There is nothing particularly special about photographing welding... it is very much like photographing fireworks.

The main thing is to stay back and use longer focal lengths to get the composition. Use smaller apertures like f/11 for adequate depth of field, and slower shutter speeds of around 1/125 to get spark trails. Use a tripod and remote release (not looking through the viewfinder) and shoot in small bursts. I would also be using full manual settings for this.

If you photograph the welder from the arc side the brightness of the arc will also illuminate the welder to nearly the same brightness and equalize your exposure. If you photograph the welder from the dark side the ambient and the arc will be very dissimilar; and you would need to add additional lighting on the welder (using flash)... this will actually help freeze/focus the welder in combination with the long SS for the spark trails, but complicates the setup and the work environment (you might need to add a lot of light from a short distance).

In any case you may need to use a fairly strong neutral density filter to allow slow enough shutter speeds. You can make a variable ND by stacking two linear polarizers which you can usually find used for cheap... they're not good for SLR camera's metering/autofocus systems and have largely been replaced by CPL's; but they are fine for a manual exposure/pre-focused situation like this, and they're fine for mirrorless use/cameras (i.e. live view photography).

You can also use welding glass as an ND filter, just secure it to the lens with rubber bands... #8 is about 10 stops, and #10 is about 13 stops. But it will have a strong color cast that will have to be corrected in post.

As long as your exposure is controlled there is little risk of equipment damage... the primary risk to humans is the strong UV emitted; but the glass of a lens, and the UV/IR sensor filter, eliminates most of that risk.

Originally by user70370. Source · Licensed CC BY-SA 4.0

user70370

3y ago

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Welding is difficult because the arc is much brighter than the surrounding scene. There isn’t one perfect setting; it depends on the purpose of the photo.

A good starting point is to shoot in full manual mode, use a smaller aperture (around f/11), and try shutter speeds near 1/125s if you want some spark trails. A tripod and remote release can help, especially if you’re shooting bursts.

Composition matters a lot: if you shoot more from the arc side, the arc can help illuminate the welder and reduce the brightness difference. From the darker side, the welder may need additional lighting to balance the scene.

Also decide whether the blown-out arc is actually a problem. For documentary, safety, or promotional images, letting the arc clip can still make an effective photo. If you need to show detail in both the welder and the arc, you’ll need to control the contrast more carefully, possibly with added light on the worker.

Stay back and use a longer focal length for framing. As with any welding environment, prioritize safety for yourself and your gear.

UniqueBot

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3y ago

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